Precision Engineering
Every component is designed to meet demanding aerospace requirements and specifications.
Foam Solutions for Aerospace
Engineered for Altitude
We manufacture high-tolerance molded foam components that ensure flight reliability and structural integrity in the most demanding atmospheric conditions.
Aerospace Applications
No Matter the Application,
Failure Is Not an Option
• Fuel control floats
• Hydraulic oil control floats
• Aircraft remove before flight engine plugs
• Armrest
• Padding and seals for interior commercial Aircraft
• Insulation
Foam Molding That Delivers Results
Why Our Foam
Solutions Stand Out
Custom Manufacturing
From prototyping to full-scale production, we deliver tailored urethane foam solutions that fit your exact specifications.
Reliable Performance
Durable, consistent, and mission-ready—our foam solutions perform when it matters most.
Technical Specifications
Engineered for Excellence
We combine proven expertise, advanced manufacturing, and responsive support to deliver custom foam solutions.
Material Types
Rigid, semi-rigid, self-skinning, flexible, high resiliency polyurethane foam and elastomers for diverse applications.
Manufacturing Methods
Reaction injection molding (RIM), potting of electronics, urethane casting, CNC machining and custom tooling.
Performance Features
Durable, lightweight, shock-absorbing, vibration-damping, and compliant with industry standards.
Application Range
Fuel float valves, high temperature materials, armrests, headrests, seals, and more to meet aerospace specs.
Specifications |
Customer |
Type |
|---|---|---|
| BMS 8–350C | Boeing | Material spec. |
| DMS 1508 | Boeing | Flame test |
| DMS 1511 | Boeing | Flame test |
| DMS 1957 | Boeing | Material spec. |
| DMS 2451 | Boeing | Material spec. |
| FAR 25.853 | FAA | Flammability |
Our Projects & Applications
Our History
A Tradition of Excellence and Quality
Foam Molders Inc. carries forward the legacy of Foam Molders & Specialties, the foam industry leader established in 1971.
Since then, we have grown into a full-service provider for medical, aerospace, commercial, and defense industries.
Over five decades, we have combined engineering expertise, advanced manufacturing, exceptional customer service, and a commitment to quality.
Start Your Solution
Our experts collaborate with you on custom foam solutions, providing guidance, precision, and reliability from design and prototyping to full-scale production.