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custom manufactured foam components for the medical industry and medical device manufacturers

Medical Applications

Tailored Foam Solutions
for Clinical Applications

• Robotic surgery armrests and headrests

• RIM molded medical console covers
• Medical console bumpers
• Service cart bumpers

• Organizational drawer liners
• Precision insulation boards
• Instrument door cover insulation

About us

Why Our Foam
Solutions Stand Out

Precision Engineering

Every component is designed with exacting standards to meet demanding medical industry requirements.

Custom Manufacturing

From prototyping to full-scale production, we deliver tailored foam solutions that fit your exact specifications.

Reliable Performance

Durable, consistent, comfortable, and compliant—our medical foam solutions perform when it matters most.

Technical Specifications

Engineered for Excellence

We combine proven expertise, advanced manufacturing, and responsive support to deliver custom foam solutions.

Material Types

Rigid, semi-rigid, self-skinning, flexible, high resiliency polyurethane foam and elastomers for diverse applications.

Manufacturing Methods

Reaction injection molding (RIM), potting of electronics, urethane casting, CNC machining and custom tooling.

Performance Features

Durable, lightweight, comfortable, shock-absorbing, vibration-damping, and compliant with industry standards.

Application Range

Medical device covers, armrests, headrests, bumpers, leg stirrups, and more medical applications.

Specifications

Customer

Type

CAL-117 Furniture Flammability
UL-94 V0 Underwriter Laboratories Flammability
UL-94 HBF, HF1 & HF2 Underwriter Laboratories Flammability

 

Our Projects & Applications

Our History

A Tradition of Excellence and Quality

Foam Molders Inc. carries forward the legacy of Foam Molders & Specialties, the foam industry leader established in 1971.

Since then, we have grown into a full-service provider for medical, aerospace, commercial, and defense industries.

Over five decades, we have combined engineering expertise, advanced manufacturing, exceptional customer service, and a commitment to quality.

Curved lines illustration

Start Your Solution

Our experts collaborate with you on custom foam solutions, providing guidance, precision, and reliability from design and prototyping to full-scale production.

Contact us